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Air separator Resoline Air Flow
# new

Air separator Resoline Air Flow

  • Separation/cleaning efficiency up to 98%Separation/cleaning efficiency up to 98%
  • Adjustable separation parametersAdjustable separation parameters
  • High throughputHigh throughput
  • Low power consumptionLow power consumption
Air separation complex Resoline Air Flow for RDF preparation

Air separation complex Resoline Air Flow for RDF preparation

  • Industry: recyclingIndustry: recycling
  • Raw material: municipal solid wasteRaw material: municipal solid waste
  • Size of feed material: up to 150 mmSize of feed material: up to 150 mm
  • Throughput: up to 20 t/hThroughput: up to 20 t/h
Optical sorter Sortika VF
# new

Optical sorter Sortika VF

  • Separation efficiency up to 99,99%Separation efficiency up to 99,99%
  • Operation with difficult abrasive materialsOperation with difficult abrasive materials
  • User-friendly and fast setupUser-friendly and fast setup
  • Two stages of separation in one housingTwo stages of separation in one housing
Resoline ferrous scrap cleaning line

Resoline ferrous scrap cleaning line

  • Industry: ferrous metallurgy, recyclingIndustry: ferrous metallurgy, recycling
  • Raw material: ferrous scrapRaw material: ferrous scrap
  • Size of feed material: 0-300 mmSize of feed material: 0-300 mm
  • Capacity: 10 t/hCapacity: 10 t/h
Resoline crushing and screening complex for processing of steel slag

Resoline crushing and screening complex for processing of steel slag

  • Industry: iron and steel industryIndustry: iron and steel industry
  • Raw material: steel slagRaw material: steel slag
  • Size of feed material: 0-300 mmSize of feed material: 0-300 mm
  • Capacity: 100 t/h (maximum up to 140)Capacity: 100 t/h (maximum up to 140)
Resoline incineration bottom ash recycling line

Resoline incineration bottom ash recycling line

  • Industry: MSW treatmentIndustry: MSW treatment
  • Raw material: bottom ash from MSW incineration plant Raw material: bottom ash from MSW incineration plant
  • Size of feed material: 0-100 mmSize of feed material: 0-100 mm
  • Capacity: 15 t/hCapacity: 15 t/h
Overbelt self-cleaning magnetic separator for MSW ERGA SuspendMag A
#for MSW sorting lines
#ferrous metals

Overbelt self-cleaning magnetic separator for MSW ERGA SuspendMag A

  • Increased length of permanent magnetic systemIncreased length of permanent magnetic system
  • Efficient throw of magnetic fraction outside conveyorEfficient throw of magnetic fraction outside conveyor
  • Removal area depth up to 350 mmRemoval area depth up to 350 mm
  • Mass of recovered metal up to 30 kgMass of recovered metal up to 30 kg
Eddy current magnetic separator for MSW sorting ERGA EddyFlow VF
#for MSW sorting lines
#nonferrous metals

Eddy current magnetic separator for MSW sorting ERGA EddyFlow VF

  • Recovery of nonferrous metal particles from 2 mmRecovery of nonferrous metal particles from 2 mm
  • Highly efficient NdFeB magnetic systemHighly efficient NdFeB magnetic system
  • Fine adjustment of separation modeFine adjustment of separation mode
  • Material feed via a vibrating feederMaterial feed via a vibrating feeder
ERGA MM magnetic couplings

ERGA MM magnetic couplings

  • Design with in-house produced NdFeB or SmCо permanent magnets Design with in-house produced NdFeB or SmCо permanent magnets
  • No leaks, contamination and maintenanceNo leaks, contamination and maintenance
  • No power consumptionNo power consumption
  • Minimum service life 10 yearsMinimum service life 10 years
Magnetic drum separator ERGA DrumMag

Magnetic drum separator ERGA DrumMag

  • Permanent magnetic system with intensity from 0.08 to 1.0 ТPermanent magnetic system with intensity from 0.08 to 1.0 Т
  • Efficient recovery of magnetic inclusions with size from 300 mm to 0.02 mmEfficient recovery of magnetic inclusions with size from 300 mm to 0.02 mm
  • Automatic cleaningAutomatic cleaning
  • Operation temperature range from -50°С to +50°СOperation temperature range from -50°С to +50°С
Automatic magnetic plate separator ERGA PlateMag A
#stock available
#new

Automatic magnetic plate separator ERGA PlateMag A

  • Production automationProduction automation
  • Highly efficient magnetic system with magnetic intensity up to 0.9 T (9 000 Gauss)Highly efficient magnetic system with magnetic intensity up to 0.9 T (9 000 Gauss)
  • Product cleaning efficiency up to 99%Product cleaning efficiency up to 99%
  • Reliable retention of finesReliable retention of fines
Magnetic pulley ERGA PullMag

Magnetic pulley ERGA PullMag

  • 2 in 1: magnetic iron separator + head pulley2 in 1: magnetic iron separator + head pulley
  • Magnetic field operation range up to 350 mmMagnetic field operation range up to 350 mm
  • No power consumptionNo power consumption
  • Automatic cleaningAutomatic cleaning
ELKRON ESS electrostatic separator
#new

ELKRON ESS electrostatic separator

  • Separation/cleaning efficiency up to 99,8%Separation/cleaning efficiency up to 99,8%
  • High capacityHigh capacity
  • Fine adjustment of separation modeFine adjustment of separation mode
  • Automatic cleaning of electrodesAutomatic cleaning of electrodes
Air separator (pneumatic separator) ERGA ZZFlow
#new

Air separator (pneumatic separator) ERGA ZZFlow

  • Separation/cleaning efficiency up to 99%Separation/cleaning efficiency up to 99%
  • High throughputHigh throughput
  • Adjustable air flowAdjustable air flow
  • Low power consumptionLow power consumption
Overbelt self-cleaning magnetic separator ERGA SuspendMag A
#stock available

Overbelt self-cleaning magnetic separator ERGA SuspendMag A

  • Efficient operation in harsh conditions  Efficient operation in harsh conditions
  • Removal area depth up to 550 mmRemoval area depth up to 550 mm
  • Mass of recovered metal up to 60 kgMass of recovered metal up to 60 kg
  • Powerful permanent magnetic system Powerful permanent magnetic system
Resoline nonferrous scrap recycling line

Resoline nonferrous scrap recycling line

  • Industry: recycling, ferrous metallurgy, nonferrous metallurgyIndustry: recycling, ferrous metallurgy, nonferrous metallurgy
  • Raw material: shredder residue (ferrous and nonferrous metal scrap)Raw material: shredder residue (ferrous and nonferrous metal scrap)
  • Size of feed material: 0-300 mmSize of feed material: 0-300 mm
  • Capacity: 5 t/hCapacity: 5 t/h
Production of industrial permanent magnets is a very complex and advanced technology. Research and Production Company "ERGA" has in-plant unique line for series production of sintered and resin-bonded magnets with capacity up to 200 kg per shift. The full cycle of magnet manufacture from powder production to testing on in-plant stand by highly qualified experienced specialists guarantees high quality and compliance with strict standards. You can buy permanent magnets directly from the manufacturer by contacting us in any convenient way. NdFeB neodymium magnets, samarium magnets of standard grades are always available at our stock.

At the first stage of the permanent magnet production, the raw materials are sorted and delivered to the melting shop. Iron, neodymium, ferroboron (or samarium, cobalt) and other necessary components are fed into the melting furnace and melted in argon. The furnace gradually heats up to1500 ° C, the temperature at which the raw materials melt.

In 40 minutes the alloy will be almost ready; it only needs to be cooled. Ingot of material is removed from the mold, powder is subsequently obtained from ingots to manufacture permanent magnets. The alloy must be crushed to from powder ranging about 5 microns. To obtain the powder of the desired fraction, the ingots are treated in three types of mills: coarse, medium grinding and pulverizing. Every machine grinds up to 200 kg of metal per work shift.
The finished powder consists of micromagnets ranging no more than 5 microns. Under the press, the mass gets the desired shape, and its constituent particles - orientation in the magnetic field. The powder is compacted in magnetic field. The result is a magnet press blank.
The blank is immediately placed in a vacuum bag: the alloy powder is oxidized in open air, which means that its magnetic properties change. In addition, powders can ignite at any moment. The blank will remain in the protective film until the moment of sintering. The temperature inside the oven reaches 1200 °C. The magnets are sintered and heat-treated for up to 3-4 days. During this time, the micromagnets in the alloy will be compacted and get monolithic shape. Only now the bars are ready to turn into permanent magnets.

See also

Resoline complete process solutions