Operation Principle

Industries

Optical separator Re Sortika CF is intended for separation of secondary materials with sizes varying from 0.5 to 15 mm and detection efficiency up to 99.99%.
  • Fields of application: recycling

- Effective separation of polymers less than 15 mm

- Production of cleaned recyclable materials

- ERGA software with lifetime tech support

- Upgrade with 3x performance increase

- Up to 3 stages in a single housing

- Dry cleaning technology

- Operator-free automatic

- Affordable and fast service maintenance

- Performance confirmation at ERGA Innovation Centre

  • Quality improvement

The individual sorting program is selected according to the characteristics and secondary material. Fine-tuning the parameters by which rejection is performed (color, transparency, shape, valve opening time and duration, background light intensity) ensures up to 99.99% efficiency of feed material separation and purification before obtaining a product for secondary use.

  • High reliability

Optical separator Re Sortika CF is specially designed for reliable handling of abrasive materials. A liner is installed on the surface in contact with the material, the boxes with electronics are protected from external dust and moisture.

  • Convenient and fast equipment setup

The control panel is a 17-inch high-definition touch screen, which is convenient for setting the separation mode. The developed software with intuitive user interface allows to quickly customize the equipment for individual material characteristics and has 3 levels of access (worker, engineer, service technician). In addition to adjusting the basic operating parameters of the product, the settings of the separation parameters for each type of material can be saved.

  • Three separation stages in a single housing

The use of trays separately for resorting makes it possible to carry out control and resorting of first stage products on the same equipment.

  • Automatic cleaning of the detection area

Automatic cleaning of the detection zone surface eliminates downtime and maintains separation efficiency without operator intervention and long maintenance stops.

  • Continuous diagnostics and automatic protection system

The diagnostic system continuously monitors the main parameters of equipment operation (number of valve actuations, system pressure, temperature in the electronics boxes, material sticking in the detection zone). In case of emergency mode, the protection system is activated, which stops the operation of the equipment and emits a visual and audible signal to the operator.

  • Remote monitoring and control

Remote monitoring and control system allows to monitor separation parameters and promptly adjust the equipment to changes in the characteristics of incoming mineral raw materials (changes in hue, transparency, composition, and size of inclusions).

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The serially produced models of ERGA Re Sortika CF optical separators are presented in the table. Custom solutions can be developed according to the technical specifications requirements.

Equipment model

Number of trays

Power, kW

Overall dimensions (DxWxH), mm

Re Sortika CF 1

1

1.4

1529х1465х2200

Re Sortika CF 2

2

1.6

1529х1465х2200

Re Sortika CF 3

3

1.8

1529х1465х2200

Re Sortika CF 4

4

3.0

1529х2476х2200

Re Sortika CF 5

5

3.3

1529х2476х2200

Re Sortika CF 6

6

3.5

1529х2476х2200


You can additionally order a spare parts kit to ensure continuous operation of the equipment:
  • Slope tray
  • Cleaning brush belt
  • Ejector unit
REMOS remote monitoring system can be integrated with this type of equipment, which allows to monitor the separator status in real time.
Available options:
  • Access to complete device operation information (operation/idle, operating modes, error decoding, magnetic bar position, cleaning period)
  • Power supply status sensor
  • Electric motor operation control (if frequency converter is installed)
  • Position monitoring sensor for input circuit breakers and contactors
  • Equipment downtime control
  • Door status control (open/closed)
  • Pneumatic system pressure sensor
  • Device operating mode (off, on)
  • Humidity sensor
  • Temperature sensor

1

Characteristics of the load

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Dimensions of the workpiece (sheet/plate, slab, pipe, etc.)
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Crane specifications
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Number of hooks*

2

Contact Information

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